Welcome to BGRS Textiles Private Limited

CIN-U74990GJ2021PTC120144

About us:

BGRS Textiles Service LLP was established in September 2010. 
BGRS Textiles Private Limited (BGRS) has been started in February 2021.

BGRS is made up of professionally qualified technical people that have served world-class synthetic polyester filament yarn and polymerization plants for 25 years.

Promoted by: Ravi Sekhar and Neeraj A. Dhavse

We are well recognized for our dedicated services to the polyester industry.

Vision:

To be one of the leading facilities providing valued products and services at optimum cost, delivering globally acceptable quality, and achieving ultimate customer satisfaction.

Mission:

To be a globally accepted center of excellence in our services, catalyzing the absorption, innovation, diffusion, and transfer of high-quality products, resulting in:

  • Enhanced satisfaction for all the stakeholders.
  • Effective sourcing of value added products.
  • Continual improvement and innovation.
  • Optimum utilisation of resources.

Resources and Strengths:

Expertise in Continuous Polymerization, POY, FDY and DTY.

Facilities for design, engineering, supply of equipment, spares, consumables and shop-floor services.

Excellent and competitive sourcing of consumables, equipment, and spares from India, China, and Japan.

Own Engineering Division: DDS Engineering (India) Pvt Ltd.

Dedication, commitment, punctuality, quality, and consistency.

BGRS is a proven one point contact and well accepted in the market due to its techno-commercial credentials, cost effective products, prompt services, and reliable business ethics.

Consumable and Spare parts
Industrial
Valves
Engineering
Services
Yarns

Ravi Sekhar (Director):

  • Textile Engineer.
  • Rich experience of 20+ years in Texturizing and Yarn Industries like Indorama, Alok Industries and Sunflag Thailand.
  • Ex-CEO & Head Marketing of a Chemical manufacturing company and Head of Textile Division abroad as well as in India during his earlier tenures.
  • Extensive shop floor experience in Texturizing & Yarn Production, Engineering, R&D and management
  • Well-versed with global industry work practices and efficiencies.
  • Has worked in Customer Technical Service cell and travelled all across the globe.
  • Has advocated many technical innovations resulting into cost saving and productivity, increase especially in Yarn production.
  • He has done numerous product developments in Yarn, which has won the world

Neeraj Dhavse (Director):

  • Chemical Engineer from Laxminarayan Institute of Technology, Nagpur, India
  • Has extensive experience of 20+ years of Shop Floor, Project Management and Administration in Indorama, Garden Silk Mills, Bhilosa Industries and 3 years of consultancy experience in Oerlikon Barmag Engineering.
  • Has headed a grass root CP project of 55 MUS$ from it’s inception to execution, well within the budget and well ahead of the time limit and later worked in the capacity of Plant-Site Head with warehouse to warehouse responsibility.
  • Has so far commissioned 8 Continuous Polymerization plants, introduced many energy saving schemes and promoted many CAPEX modifications, debottlenecking schemes and instituted product developments.
  • Has experience of Dupont (Chemtex), Zimmer, CTIEI, Huitong, John Brown, Joyou CP Technologies

Consumables and Spare parts:

Consumables and Spare parts -1

  • CEPPA (Additive for Fire Retardant)- 3-Hydroxy phenyl phosphinyl propanoic Acid (3-HPP)
  • Trimethy Phosphate (TMP)
  • Spinnerate Silicon Spray and DTY machine Heater Cleaning Spray
  • Spinclean (a cleaning agent for spinnerets, candles and filters for Polyester Yarn)
  • Antistatic Conning Oil
  • Antiseptic for Spin-finish Oil
  • Master Batches (Black and other colors and specialty Master Batches- Transparency, Antifungal, Antibacteria, Jet Cool)

Consumables and Spare parts -2

  • Polymer Filter and Filter Elements
  • General Filters, Strainers, Cloth filters, Band Filters and Filter consumables
  • Static Mixers
  • Polymer Coolers
  • Heat Exchangers and HTM Reboilers (Electric Heated & HTM Heated)
  • Polymer Valves and Below Seal Valves and GGC valves
  • Instrumentation, electrical and mechanical equipment/parts from reputed international brand.
  • Laboratory equipment

Consumables and Spare parts for POY/FDY/PSF -3

  • Metallic Sand for Spin packs
  • Filter elements for extruder spinning
  • Pack consumables for Spin packs and Pack Bodies
  • Photoetch Plates for Spin packs
  • Spinnerets
  • Spinning and Spin Finish Oil Pumps
  • Various Spares for Barmag, TMT and Beijing Chonglee machines – A separate presentation follows in detail
  • PU Disc – Japanese Brand
  • Laboratory instrument
  • Supply of Medium/High Tenacity Industrial Yarn Spinning Machine by multi-step drawing and heat setting.
  • Splitting Machine
  • Pilot Machine

Industrial Valves:
  • Special high pressure and high temperature valves in Polymer service - 3-Way, 4-Way, 5-Way and 6-Way Valves, drain valves, multiport valves embedded with drain valves.
  • Conventional Valve Series (Gate Valve, Globe Valve, Check Valve, Butterfly Valve, plug Valve)
  • Process valves (Multi-Port Fusion Valve, Sampling Valve, Vacuum Valves, Flush Bottom Valves, Additive Injection Valves, Diverter Pots)
  • Hot oil service valves, bellow seal valves
  • Change over valves including high temperature applications
  • Ball Valve Series and Metal Seated Ball Valves up to 60 inch.
  • Cryogenic Valve Series
  • High Pressure Hydrogenation valves
  • Control & Air Separation valve series
  • High pressure and large diameter Pipe Line Ball Valves up to 60 inch
  • Jacketed valves (Steam, High temperature hot oil)
  • Control valves including Jacketed Control Valves.
  • Triple Eccentric Butterfly valves and Vacuum Valves

Engineering Services:

For Engineering Services please refer to the following company:

https://www.ddsengineering.in

DDS Engineering (India) Pvt. Ltd.

(CIN- U74999GJ2021PTC123218)

DDS Engineering Solutions LLP (DDS) is a multi-dimensional technical and detailed engineering consultancy firm located in Surat, Gujarat State. It was started in September 2013.

DDS Engineering (India) Private Limited (DDS) was started in June 2021.

DDS is well-recognized for its dedicated services to the Polyester industry (CP, POY/FDY/PSF and DTY and Extruder Spinning).

DDS is made up of professionally qualified technical people that have served world-class synthetic polyester filament yarn and polymerization plants for 25 years.

DDS provides engineering services in the areas of PROCESS, PIPING, MECHANICAL and ELECTRICAL & INSTRUMENTATION Engineering. Our team has experience in the areas of Engineering, Project management and shop floor.

DDS offers a complete solution as an Engineering Design Contractor, right from product selection, technology selection, and plant engineering to execution and start-up, Detail Design, and engineering of OSBL. Plant design, optimisation, modifications, energy-saving solutions, product improvement and process audits, improvement in operating procedures, and utility revamping are our other key deliverables (expertise in DuPont – Chemtex CPs, Zimmer, CTIEI, Huitong, Polytex, Joyou, John Brown).

DDS is an ISO 9001: 2015 and ISO 14001: 2015 certified company

Detailed Engineering Services
Project Management and Field Services & Technical Services
Expertise in Polymer melt transfer line design
Supply of CP plant and Conning (DTY) oil plant

Yarns:

Polyester yarns:

Polyester Draw Texturised Yarn:

Semi Dull, Full Dull, Cationic Dyeable, Dope Dyed, Mélange, Low Torque Yarns, Carpet Yarn, Lycra Air Covered Yarn

Polyester Fully Drawn Yarn:

Semi Dull, Full Dull, Cationic Dyeable, Bright Trilobal, Dope Dyed

Specifications

Properties 30D14F 50D48F 50D34F 70D72F 75D34F 80D72F 100D34F 100D48F 100D100F
Denier  30±2% 54±2% 54±2% 70±2% 75±2% 80±2% 100±2% 100±2% 100±2%
Tenacity (gpd) -Min 4.00 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50
Elongation (%)  30±5% 30±5% 28±5% 27±5% 28±5% 28±5% 26±5% 26±5% 26±5%
Uster  Normal (%) -Max 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.50
OPU (%) -Avg 0.90 0.90 0.90 0.95 0.90 1.00 0.90 0.82 0.90
Shrinkage (%) -Avg 3.5 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0
Entanglement/Meter (No.) 30 30 30 30 30 30 20 20 20

Polyester Partially Oriented Yarn:

Semi Dull, Full Dull, Cationic Dyeable, Dope Dyed, Bright & Trilobal

Specifications

Properties 120D108F 124D72F 126D34F 126D48F 165D34F 250D48F 250D108F 390D34F 505D72F 505D96F
Denier  120±2% 124±2% 126±2% 126±2% 165±2% 250±2% 250±2% 390±2% 510±2% 505±2%
Tenacity (GPD) - Min 2.50 2.50 2.50 2.50 2.50 2.40 2.40 2.30 2.20 2.20
Elongation (%)  130±5% 130±5% 130±5% 130±5% 125±5% 125±5% 125±5% 130±5% 135±5% 135±5%
Draw Force (CN) -Avg. 40 35 35 36 52 68 75 98 107 115
  DF (% CV) - Max 4.0 2.0 2.0 2.0 2.0 2.5 2.8 4.0 4.0 4.0
Uster  Normal (%) - Max 3.00 1.50 1.20 1.50 1.20 1.20 2.00 1.40 1.20 1.20
OPU (%) -Avg  0.50 0.43 0.33 0.33 0.33 0.36 0.46 0.33 0.40 0.40

Polyester Chips:

Polyester Semi Dull, Semi Bright, Full Bright, Home Bright, Cationic Dyeable, Film Grade, Silica and Master Batches.

Specifications

Properties Unit Specifications-Semi Dull 
Intrinsic Viscosity (IV) dl / gm 0.630 ± 0.005
Carboxylic End Group (-COOH Gr) Meq / Kg Max. 40
% DEG % 1.05 ± 0.10
% TiO2 % 0.25 ± 0.03
"b" Colour - Max. 6
"L" Colour - > 67
UV Observation - Uniform
Chips / Grams Nos. 25 ± 3

Contact us:

BGRS TEXTILES PRIVATE LIMITED

Address: Trinnity Business Park, 410, 4th Floor, Madhuvan Circle, New L.P. Savani Road, Adajan, Surat-395009, Gujarat, INDIA.

Phone: +91-93167-54263

Mobile: +91-97276-52400

Email: ravi@bgrstextiles.com, 
            business@bgrstextiles.com






    Engineering Division - DDS Engineering (India) Private Limited

    https://www.ddsengineering.in

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    DESIGN AND DEVELOPED BY RITESH TAILOR