Welcome
to
BGRS Textiles Private Limited

About us

BGRS Textiles Service LLP was established in September 2010. It’s name has been changed to BGRS Textiles Private Limited in February 2021

BGRS is constituted by professionally qualified technical people after serving world-class synthetic polyester filament yarn and polymerization plants for 25 years.

Promoted by: Ravi Sekhar and Neeraj A. Dhavse

We are well recognized for our dedicated services to the Polyester industry

Vision

To be one of the leading facilities providing valued products and services at optimum cost delivering globally acceptable quality and ultimate customer satisfaction.

Mission

To be a globally accepted center of excellence in our services catalyzing absorption, innovation, diffusion and transfer of high quality products resulting in:

  • Enhanced satisfaction for all the stake holders
  • Effective Sourcing of value added products
  • Continual Improvement and Innovation
  • Optimum utilization of resources

Resources and Strengths

Expertise in Continuous Polymerization, POY, FDY and DTY

Facilities for Design, Engineering, Supply of equipment, spares,

consumables and Shop-floor services.

Excellent and competitive sourcing of equipment and spares from India,

China and Japan

Own Engineering Division: DDS Engineering (India) Pvt Ltd.

Dedication, Committed, Punctuality, Quality and Consistency

BGRS is a proven one point contact and well accepted in the market due to it’s techno-commercial credentials, cost effective products, prompt services and reliable business ethics.

Consumable and Spare parts
Valve
Division
Engineering
Division
Yarn
Division

Ravi sekhar

- Managing partner

  • Textile Engineer.
  • Rich experience of 20+ years in Texturizing and Yarn Industries like Indorama, Alok Industries and Sunflag Thailand.
  • Ex-CEO & Head Marketing of a Chemical manufacturing company and Head of Textile Division abroad as well as in India during his earlier tenures.
  • Extensive shop floor experience in Texturizing & Yarn Production, Engineering, R&D and management
  • Well-versed with global industry work practices and efficiencies.
  • Has worked in Customer Technical Service cell and travelled all across the globe.
  • Has advocated many technical innovations resulting into cost saving and productivity, increase especially in Yarn production.
  • He has done numerous product developments in Yarn, which has won the world

Neeraj dhavse

- Managing partner

  • Chemical Engineer from Laxminarayan Institute of Technology, Nagpur, India
  • Has extensive experience of 20+ years of Shop Floor, Project Management and Administration in Indorama, Garden Silk Mills, Bhilosa Industries and 3 years of consultancy experience in Oerlikon Barmag Engineering.
  • Has headed a grass root CP project of 55 MUS$ from it’s inception to execution, well within the budget and well ahead of the time limit and later worked in the capacity of Plant-Site Head with warehouse to warehouse responsibility.
  • Has so far commissioned 8 Continuous Polymerization plants, introduced many energy saving schemes and promoted many CAPEX modifications, debottlenecking schemes and instituted product developments.
  • Has experience of Dupont (Chemtex), Zimmer, CTIEI, Huitong, John Brown, Joyou CP Technologies

Consumables and Spare parts

Consumables and Spare parts -1

  • CEPPA (Additive for Fire Retardant)- 3-Hydroxy phenyl phosphinyl propanoic Acid (3-HPP)
  • Trimethy Phosphate (TMP)
  • Spinnerate Silicon Spray and DTY machine Heater Cleaning Spray
  • Spinclean (a cleaning agent for spinnerets, candles and filters for Polyester Yarn)
  • Antistatic Conning Oil
  • Antiseptic for Spin-finish Oil
  • Master Batches (Black and other colors and specialty Master Batches- Transparency, Antifungal, Antibacteria, Jet Cool)

Consumables and Spare parts -2

  • Polymer Filter and Filter Elements
  • General Filters, Strainers, Cloth filters, Band Filters and Filter consumables
  • Static Mixers
  • Polymer Cooler
  • Heat Exchangers and HTM Reboilers (Electric Heated & HTM Heated)
  • Polymer Valves and Below Seal Valves and GGC valves
  • Instrumentation, electrical and mechanical equipment/parts from reputed international brand.
  • Laboratory equipment

Consumables and Spare parts for POY/FDY/PSF -3

  • Metallic Sand for Spin packs
  • Filter elements for extruder spinning
  • Pack consumables for Spin packs and Pack Bodies
  • Photoetch Plates for Spin packs
  • Spinnerets
  • Spinning and Spin Finish Oil Pumps
  • Various Spares for Barmag, TMT and Beijing Chonglee machines – A separate presentation follows in detail
  • PU Disc – Japanese Brand
  • Laboratory instrument
  • Supply of Medium/High Tenacity Industrial Yarn Spinning Machine by multi-step drawing and heat setting.
  • Splitting Machine
  • Pilot Machine

Industrial Valves
  • Special high pressure and high temperature valves in Polymer service - 3-Way, 4-Way, 5-Way and 6-Way Valves, drain valves, multiport valves embedded with drain valves.
  • Conventional Valve Series (Gate Valve, Globe Valve, Check Valve, Butterfly Valve, plug Valve)
  • Process valves (Multi-Port Fusion Valve, Sampling Valve, Vacuum Valves, Flush Bottom Valves, Additive Injection Valves, Diverter Pots)
  • Hot oil service valves, bellow seal valves
  • Change over valves including high temperature applications
  • Ball Valve Series and Metal Seated Ball Valves up to 60 inch.
  • Cryogenic Valve Series
  • High Pressure Hydrogenation valves
  • Control & Air Separation valve series
  • High pressure and large diameter Pipe Line Ball Valves up to 60 inch
  • Jacketed valves (Steam, High temperature hot oil)
  • Control valves including Jacketed Control Valves.
  • Triple Eccentric Butterfly valves and Vacuum Valves

engineering division

BGRS group has an engineering wing :

https://www.ddsengineering.in

DDS Engineering (India) Pvt. Ltd.

DDS Engineering Solutions LLP (DDS) is a growing multi-dimensional technical and detailed engineering consultancy firm located in Surat, Gujarat since September 2013.

DDS name has been changed to DDS Engineering (India) Private Limited in June 2021.

DDS constitutes of professionally qualified technical people after serving world-class synthetic polyester filament yarn and polymerization plants for 25 years.

Promoters of DDS: Ravi Sekhar and Neeraj A. Dhavse

DDS is well-recognized for its dedicated services to the Polyester industry (CP, POY/FDY/PSF and DTY and Extruder Spinning)

DDS provides services in the field of PROCESS, PIPING, MECHANICAL and ELECTRICAL & INSTRUMENTATION Engineering. Our team has experience in areas of Engineering, Project management and shop floor.

DDS offers a complete solution as an Engineering Design Contractor, right from product selection, technology selection, plant engineering to execution and start-up, Detail Design and engineering of OSBL. Plant design, optimization, modifications, energy-saving solutions, product improvement and process audits, improvement in operating procedure, utility revamping are our other key deliverables (expertise in DuPont – Chemtex CPs, Zimmer, CTIEI, Huitong, Polytex, Joyou, John Brown).

DDS is an ISO 9001: 2015 and ISO 14001: 2015 certified company

Detailed Engineering Services
Project Management and Field Services & Technical Services
Expertise in Polymer melt transfer line design
Supply of CP plant and Conning (DTY) oil plant

Yarn DIVISION

We offer following products

Polyester Draw Texturised Yarn

Semi Dull, Full Dull, Cationic Dyeable, Dope Dyed, Mélange, Low Torque Yarns, Carpet Yarn, Lycra Air Covered Yarn

Polyester Fully Drawn Yarn

Semi Dull, Full Dull, Cationic Dyeable, Bright Trilobal, Dope Dyed

Specifications

Properties 30D14F 50D48F 50D34F 70D72F 75D34F 80D72F 100D34F 100D48F 100D100F
Denier  30±2% 54±2% 54±2% 70±2% 75±2% 80±2% 100±2% 100±2% 100±2%
Tenacity (gpd) -Min 4.00 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50
Elongation (%)  30±5% 30±5% 28±5% 27±5% 28±5% 28±5% 26±5% 26±5% 26±5%
Uster  Normal (%) -Max 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.50
OPU (%) -Avg 0.90 0.90 0.90 0.95 0.90 1.00 0.90 0.82 0.90
Shrinkage (%) -Avg 3.5 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0
Entanglement/Meter (No.) 30 30 30 30 30 30 20 20 20

Polyester Partially Oriented Yarn

Semi Dull, Full Dull, Cationic Dyeable, Dope Dyed, Bright & Trilobal

Specifications

Properties 120D108F 124D72F 126D34F 126D48F 165D34F 250D48F 250D108F 390D34F 505D72F 505D96F
Denier  120±2% 124±2% 126±2% 126±2% 165±2% 250±2% 250±2% 390±2% 510±2% 505±2%
Tenacity (GPD) - Min 2.50 2.50 2.50 2.50 2.50 2.40 2.40 2.30 2.20 2.20
Elongation (%)  130±5% 130±5% 130±5% 130±5% 125±5% 125±5% 125±5% 130±5% 135±5% 135±5%
Draw Force (CN) -Avg. 40 35 35 36 52 68 75 98 107 115
  DF (% CV) - Max 4.0 2.0 2.0 2.0 2.0 2.5 2.8 4.0 4.0 4.0
Uster  Normal (%) - Max 3.00 1.50 1.20 1.50 1.20 1.20 2.00 1.40 1.20 1.20
OPU (%) -Avg  0.50 0.43 0.33 0.33 0.33 0.36 0.46 0.33 0.40 0.40

Polyester Chips

Polyester Semi Dull, Semi Bright, Full Bright, Home Bright, Cationic Dyeable, Film Grade, Silica and Master Batches.

Specifications

Properties Unit Specifications-Semi Dull 
Intrinsic Viscosity (IV) dl / gm 0.630 ± 0.005
Carboxylic End Group (-COOH Gr) Meq / Kg Max. 40
% DEG % 1.05 ± 0.10
% TiO2 % 0.25 ± 0.03
"b" Colour - Max. 6
"L" Colour - > 67
UV Observation - Uniform
Chips / Grams Nos. 25 ± 3

Contact us

Address: 410, Trinnity Business Park, Madhuvan Circle, New L.P. Savani Road, Adajan, Surat-395009, Gujarat, INDIA.

Phone: +91-93167-54263

Mobile: +91-97276-52400

Email: ravi@bgrstextiles.com, neerajdhavse@bgrstextiles.com






    Engineering Division - DDS Engineering (India) Private Limited

    https://www.ddsengineering.in

    Copyright 2023 © All rights Reserved.

    DESIGN AND DEVELOPED BY RITESH TAILOR